Why to use a Shelby Dual Fan Heat Exchanger
#1 OFFLINE
Posted 22 June 2010 - 07:40 PM
The answer is in ambient and convective heat soak from the heat generated within the engine block.
When our cars are cold and we start them up and get going they are crisp and have tons of power because they are obviously cool. So what happens to many of us is we drive the car after it has gotten up to operating temperature and then we park the car. Whether you run in for a sandwich or whatever the car is sitting in a parking lot or your driveway after being warmed up and the operating temperature of the car is likely close to 180-200 plus degrees. When you let the car sit all of the heat from the block permeates the engine and subsequently the intercooler and the fluids within the intercooler and radiator causing those fluids to rise significantly. So an 30 minutes, an hour or two hours later you fire the car back up and it's completely heat soaked because nothing has been done to reduce ambient temperature because of the convective and ambient heat of the engine permeating and heat soaking the cooling mediums within the engine components.
When you utilize a Shelby dual fan heat exchanger the fans kick on and start to pull the heat from the heat exchanging and intercooling system immediately. Without fans you will have to drive the car for a good amount of time in order for the air to flow over the heat exchanger and cool the intercooler/heat exchanger fluid down to a point where timing is not pulled if you can get it to that point. Usually a long cruise on the highway can remedy the problem however stop and go traffic is brutal and difficult reduce the ambient temperature after a re-start.
The concept of the dual fans is that after the car has sat and gets heat soaked from sitting you immediately begin the process of removing the heat which gets you back into the power band much faster and gets the timing and spark advance retard point back to a point where it is under control and allows the ECU to provide you with maximum timing and spark advance.
In multiple data logs I have seen that the recover time of the intercooler fluid is much greater with the fans versus a non-fan heat exchanger. This is even faster when distilled water is utilized versus anti-freeze which is designe to retain heat, thus the reason why it is called 'Anti-Freeze', it holds heat.
A lot of people have said that I don't 'Race' my car. You don't have to 'race' your car to experience and utilize the benefits of a Shelby Dual Fan Heat Exchanger even if it is a daily driver.
Get the heat out as soon as possible and as quickly as possible.
Many drag racers use my heat exchanger with great success when they run back to back to back runs in something like True Street. For example, a member on Team Shelby, Kostas, actually improved his ET after each run at the NMRA event at Bradenton. His driving was good and his car wasn't pulling timing even as he went through the waiting time between rounds when you are not allowed to open your hood. And he doesn't have a trunk reservoir where you can access the trunk in a true street event. If he had no fans on the heat exchanger the idle temperatures would accelerate and his ET's would have been lower due to heat soak.
Please feel free to post your questions and I look forward to answering them.
Thanks
Van Collier
Revan Racing
561-445-7702
dvancollier@gmail.com
WWW.REVANRACING.COM
2007 Shelby GT500 Alloy Metallic Coupe
Purchased October 30, 2006
Shelby Registry Documented as GT500 cooling system development car
Modifications:
Revan Racing/Shelby Original Prototype Radiator, Revan Racing/Shelby Original Prototype Heat Exchanger, Revan Racing/Shelby Reservoir Kit
Griggs Racing Products GR40 ST Suspension with Watts Link and Full Front SLA, Dynotech 1-Piece Aluminum Drive Shaft, dba Slotted Rotors, Hawk DTC 70 Race Pads, Brembo LCF 600 Plus Brake Fluid, Forgeline ZX3R's Matte Black with Titanium Fasteners and Hoosier R6 315's on all 4 corners
Kenne Bell 3.6LC Polished Competition Supercharger with 3.75 Upper, Kenne Bell Competition Boost-A-Pump, 2008 Lower Pulley, HPX MAF Sensor, Jon Lund Tuned and Calibrated (at least 100 times), Borla XR-1 Racing Long Tube Headers, Catless X-Pipe, Borla XR-1 Mufflers, Ford Racing Sparco Race Seat, Shelby Shifter, Silver Horse Racing Side Window Louvers, Agent 47 Retro Mirrors, Proglass Retro Ram Air Hood with Run Cool Hood Louvers, Agent 47 Brake Ducts, Schroth Racing harnesses, AEM Wide Band
Stock Motor Died on track at Daytona International Speedway December 2009 at 190+ MPH
New Motor Born February 2010
Custom Diamond/L&M Race Pistons 9.5:1 Compression, Oliver Rods with ARP 2000 Rod Bolts, Manley Titanium Valve Spring Retainers, Ferrea Super Alloy Exhaust and Intake Valves, AP Rings, Speed Pro Main and Rod Bearings, Ford GT Cams, Canton Road Race Oil Pan, Complete ARP 2000 Bolts throughout
Sponsored by: L&M Engines, www.lmengines.com C&R Racing, www.crracing.com Kenne Bell Superchargers, www.kennebell.net Lund Racing, www.lundracing.com SPEC Clutches, www.specclutch.com Griggs Racing www.griggsracing.com & Borla Racing Exhaust Systems www.borla.com
#2 OFFLINE
Posted 22 June 2010 - 08:04 PM
Thanks for sharing.
Another reason to JetHot your exhaust headers ... if you have them.
Also, I always try to give my girl a cool down mile after a run. Then when I pull my girl into the garage, I prop the hood open.
#3 OFFLINE
Posted 22 June 2010 - 08:22 PM
I have had various mods done to my car this past year by different vendors and have had problems with all of them except Vans.
The best part about this story is when everyone else screwed up my car , I could call Van and he would get me out of trouble. He is +1 .
Edited by zachman, 23 June 2010 - 12:09 PM.
#4 OFFLINE
Posted 23 June 2010 - 04:17 AM
Edited by GT500-07, 23 June 2010 - 12:00 PM.
#5 OFFLINE
Posted 23 June 2010 - 09:23 AM
dbackg, on 22 June 2010 - 08:04 PM, said:
Thanks for sharing.
Another reason to JetHot your exhaust headers ... if you have them.
Also, I always try to give my girl a cool down mile after a run. Then when I pull my girl into the garage, I prop the hood open.
zachman, on 22 June 2010 - 08:22 PM, said:
I have had various mods done to my car this past year by different vendors and have had problems with all of them except Vans.
The best part about this story is when everyone else screwed up my car , I could call Van and he would get me out of trouble. He is +1 .
Thanks Guys!!
WWW.REVANRACING.COM
2007 Shelby GT500 Alloy Metallic Coupe
Purchased October 30, 2006
Shelby Registry Documented as GT500 cooling system development car
Modifications:
Revan Racing/Shelby Original Prototype Radiator, Revan Racing/Shelby Original Prototype Heat Exchanger, Revan Racing/Shelby Reservoir Kit
Griggs Racing Products GR40 ST Suspension with Watts Link and Full Front SLA, Dynotech 1-Piece Aluminum Drive Shaft, dba Slotted Rotors, Hawk DTC 70 Race Pads, Brembo LCF 600 Plus Brake Fluid, Forgeline ZX3R's Matte Black with Titanium Fasteners and Hoosier R6 315's on all 4 corners
Kenne Bell 3.6LC Polished Competition Supercharger with 3.75 Upper, Kenne Bell Competition Boost-A-Pump, 2008 Lower Pulley, HPX MAF Sensor, Jon Lund Tuned and Calibrated (at least 100 times), Borla XR-1 Racing Long Tube Headers, Catless X-Pipe, Borla XR-1 Mufflers, Ford Racing Sparco Race Seat, Shelby Shifter, Silver Horse Racing Side Window Louvers, Agent 47 Retro Mirrors, Proglass Retro Ram Air Hood with Run Cool Hood Louvers, Agent 47 Brake Ducts, Schroth Racing harnesses, AEM Wide Band
Stock Motor Died on track at Daytona International Speedway December 2009 at 190+ MPH
New Motor Born February 2010
Custom Diamond/L&M Race Pistons 9.5:1 Compression, Oliver Rods with ARP 2000 Rod Bolts, Manley Titanium Valve Spring Retainers, Ferrea Super Alloy Exhaust and Intake Valves, AP Rings, Speed Pro Main and Rod Bearings, Ford GT Cams, Canton Road Race Oil Pan, Complete ARP 2000 Bolts throughout
Sponsored by: L&M Engines, www.lmengines.com C&R Racing, www.crracing.com Kenne Bell Superchargers, www.kennebell.net Lund Racing, www.lundracing.com SPEC Clutches, www.specclutch.com Griggs Racing www.griggsracing.com & Borla Racing Exhaust Systems www.borla.com
#6 OFFLINE
Posted 24 June 2010 - 12:44 PM
#7 OFFLINE
Posted 24 June 2010 - 12:47 PM
chigl, on 24 June 2010 - 12:44 PM, said:
Yes! We actually make a complete cooling package for the Shelby GT and GT/SC which includes the radiator and heat exchanger and engine bay reservoirs! Check them out in the Shelby Store!
Van
WWW.REVANRACING.COM
2007 Shelby GT500 Alloy Metallic Coupe
Purchased October 30, 2006
Shelby Registry Documented as GT500 cooling system development car
Modifications:
Revan Racing/Shelby Original Prototype Radiator, Revan Racing/Shelby Original Prototype Heat Exchanger, Revan Racing/Shelby Reservoir Kit
Griggs Racing Products GR40 ST Suspension with Watts Link and Full Front SLA, Dynotech 1-Piece Aluminum Drive Shaft, dba Slotted Rotors, Hawk DTC 70 Race Pads, Brembo LCF 600 Plus Brake Fluid, Forgeline ZX3R's Matte Black with Titanium Fasteners and Hoosier R6 315's on all 4 corners
Kenne Bell 3.6LC Polished Competition Supercharger with 3.75 Upper, Kenne Bell Competition Boost-A-Pump, 2008 Lower Pulley, HPX MAF Sensor, Jon Lund Tuned and Calibrated (at least 100 times), Borla XR-1 Racing Long Tube Headers, Catless X-Pipe, Borla XR-1 Mufflers, Ford Racing Sparco Race Seat, Shelby Shifter, Silver Horse Racing Side Window Louvers, Agent 47 Retro Mirrors, Proglass Retro Ram Air Hood with Run Cool Hood Louvers, Agent 47 Brake Ducts, Schroth Racing harnesses, AEM Wide Band
Stock Motor Died on track at Daytona International Speedway December 2009 at 190+ MPH
New Motor Born February 2010
Custom Diamond/L&M Race Pistons 9.5:1 Compression, Oliver Rods with ARP 2000 Rod Bolts, Manley Titanium Valve Spring Retainers, Ferrea Super Alloy Exhaust and Intake Valves, AP Rings, Speed Pro Main and Rod Bearings, Ford GT Cams, Canton Road Race Oil Pan, Complete ARP 2000 Bolts throughout
Sponsored by: L&M Engines, www.lmengines.com C&R Racing, www.crracing.com Kenne Bell Superchargers, www.kennebell.net Lund Racing, www.lundracing.com SPEC Clutches, www.specclutch.com Griggs Racing www.griggsracing.com & Borla Racing Exhaust Systems www.borla.com
#8 OFFLINE
Posted 08 July 2010 - 05:25 PM
After a very short time, the car wouldn't start and one fan was out. I ended up having to take it to a specialty electrical shop to fix all the wiring and replace the fan (with all the associated towing, hassles and costs).
I haven't had any problems since and don't have any beef with the product. My installation experience just turned out to be a major headache that hopefully others can avoid. I would recommend that installation instructions (including wiring diagrams) be included with the product.
FYI, it also draws a fair amount of electrical power. I ended up upgrading my alternator as well since I was running out of margin.
Kenne Bell Polished SC
Boss 323 CID motor built by Livernois Motorsport, installed and tuned by AED, Livernois Stage 3 3V Heads, Comp Cams XFI SPR Stage 1 blower grind cams
FRPP twin 62mm throttle body, FRPP dual fuel pump, KB dual BAP, ID1000 fuel injetors, SCT BA-5000 MAF, FRPP blue valve covers
Kooks 1 3/4 long tube headers, Kooks catted X-Pipe 3" to 2.5", IW overdrive harmonic balancer, BGG 8 rib pulley conversion, Thump Racing tensioner
3.5" Shelby Dynotech aluminum driveshaft with Steeda driveshaft safety loop, FRPP V6 strut tower brace, FRPP adjustable dampers
Custom high output alternator, Weapon X coil packs, Ford Racing radiator, Shelby extreme duty heat exchanger, Meziere electric water pump
Evolution Performance Super Intercooler Reservoir, Moroso radiator expansion tank, Steeda light weight radiator support, deep cycle optima battery
Snake/Shelby GT trunk lock emblem, Shelby billet fuel door black, Shelby GT/SC mats, headrests and armrest, CS signatures on air bag cover and vanity mirror
Street & Drag Wheels Ford Racing 2011 SVT 19x9 front, 19x10 rear, 265/35/19, 295/30/19 (305/35/19 drag), 3.73 SVT rear axle assembly
Road Course Wheels TSW Nurburgring 19x19.5 front, 19x11 rear (widened by Weldcraft), 285/30/19, 305/30/19, Shelby/Baer Extreme 6S brakes front & rear
BMR tubular A arms with A arm brace, BMR tubular K member, MM caster camber plate kit, Steeda bump steer kit, tow hook
Steeda billet rear lower control arms and relo brackets, Steeda competition upper 3rd link, Shelby Fays2 Watts Link
Centerforce DYAD DS twin disk clutch, 26 spline transmission input shaft conversion, Autometer RPM/shift light gauge in Roush vent pod
Shelby dash gauges and door sill plates as part of Northern California special edition (oil temp replaced with boost gauge)
#9 OFFLINE
Posted 19 September 2010 - 06:52 PM
Revan Racing, on 22 June 2010 - 07:40 PM, said:
The answer is in ambient and convective heat soak from the heat generated within the engine block.
When our cars are cold and we start them up and get going they are crisp and have tons of power because they are obviously cool. So what happens to many of us is we drive the car after it has gotten up to operating temperature and then we park the car. Whether you run in for a sandwich or whatever the car is sitting in a parking lot or your driveway after being warmed up and the operating temperature of the car is likely close to 180-200 plus degrees. When you let the car sit all of the heat from the block permeates the engine and subsequently the intercooler and the fluids within the intercooler and radiator causing those fluids to rise significantly. So an 30 minutes, an hour or two hours later you fire the car back up and it's completely heat soaked because nothing has been done to reduce ambient temperature because of the convective and ambient heat of the engine permeating and heat soaking the cooling mediums within the engine components.
When you utilize a Shelby dual fan heat exchanger the fans kick on and start to pull the heat from the heat exchanging and intercooling system immediately. Without fans you will have to drive the car for a good amount of time in order for the air to flow over the heat exchanger and cool the intercooler/heat exchanger fluid down to a point where timing is not pulled if you can get it to that point. Usually a long cruise on the highway can remedy the problem however stop and go traffic is brutal and difficult reduce the ambient temperature after a re-start.
The concept of the dual fans is that after the car has sat and gets heat soaked from sitting you immediately begin the process of removing the heat which gets you back into the power band much faster and gets the timing and spark advance retard point back to a point where it is under control and allows the ECU to provide you with maximum timing and spark advance.
In multiple data logs I have seen that the recover time of the intercooler fluid is much greater with the fans versus a non-fan heat exchanger. This is even faster when distilled water is utilized versus anti-freeze which is designe to retain heat, thus the reason why it is called 'Anti-Freeze', it holds heat.
A lot of people have said that I don't 'Race' my car. You don't have to 'race' your car to experience and utilize the benefits of a Shelby Dual Fan Heat Exchanger even if it is a daily driver.
Get the heat out as soon as possible and as quickly as possible.
Many drag racers use my heat exchanger with great success when they run back to back to back runs in something like True Street. For example, a member on Team Shelby, Kostas, actually improved his ET after each run at the NMRA event at Bradenton. His driving was good and his car wasn't pulling timing even as he went through the waiting time between rounds when you are not allowed to open your hood. And he doesn't have a trunk reservoir where you can access the trunk in a true street event. If he had no fans on the heat exchanger the idle temperatures would accelerate and his ET's would have been lower due to heat soak.
Please feel free to post your questions and I look forward to answering them.
Thanks
Van Collier
Revan Racing
561-445-7702
dvancollier@gmail.com
#10 OFFLINE
Posted 19 September 2010 - 07:00 PM
Revan Racing, on 24 June 2010 - 12:47 PM, said:
Van
#11 OFFLINE
Posted 26 September 2010 - 08:48 PM
shelbytexan, on 19 September 2010 - 07:00 PM, said:
#12 OFFLINE
Posted 27 September 2010 - 01:27 AM
1. Does the heat exchanger conflict with any other items or accessories, for example, brake cooling duct installations?
2. How long should it take the shadetree mechanic to install?
3. What does the finish install look like, i.e., do the SHELBY letters show up at the lower grille area or where?
Thanks!
Ilmor
Performance White, Hurst 5-Speed, Premium Package
Shelby 4.6L Racing Valve Covers ,Shelby Turbo Mufflers, Shelby GT Brake Duct Kit, "S" snake faux gas cap, Carroll Shelby autographed dash, Improved Shelby GT hood scoop replaced by Tasca Mod Shop, Craig's Custom License Plate Bracket, Baer GT Rotors, Hawk HP Plus Pads, Stainless Steel Brake Lines, Hi Temp Brake Fluid, J&M Street/Race Extreme Joint Lower Control Arms, J&M Double Adjustable Panhard Rod (Street/Race) ...
2013 Mustang GT Premium - the "Daily Driver"
Black / Black & Glass Roof, 6-Speed SelectShift, Sync, NAV, Interior Upgrade.....

#13 OFFLINE
#14 OFFLINE
Posted 09 October 2010 - 01:55 AM
Performance White, Hurst 5-Speed, Premium Package
Shelby 4.6L Racing Valve Covers ,Shelby Turbo Mufflers, Shelby GT Brake Duct Kit, "S" snake faux gas cap, Carroll Shelby autographed dash, Improved Shelby GT hood scoop replaced by Tasca Mod Shop, Craig's Custom License Plate Bracket, Baer GT Rotors, Hawk HP Plus Pads, Stainless Steel Brake Lines, Hi Temp Brake Fluid, J&M Street/Race Extreme Joint Lower Control Arms, J&M Double Adjustable Panhard Rod (Street/Race) ...
2013 Mustang GT Premium - the "Daily Driver"
Black / Black & Glass Roof, 6-Speed SelectShift, Sync, NAV, Interior Upgrade.....

#15 OFFLINE
Posted 09 October 2010 - 06:45 AM
2. How long should it take the shadetree mechanic to install?
3. What does the finish install look like, i.e., do the SHELBY letters show up at the lower grille area or where?
I just had SA install my Revan heat exchanger in Las Vegas. Prior to my car going to SA, I checked locally with a couple of speed shops and was quoted from $150 to $200 for the install. Since my car was going back to SA, I had the install done there. The install instructions are pretty straight forward, and a "shade tree mechanic" should not have any problems installing it.
The heat exchanger does interfere with the front brake ducts, if you have them installed, but from what I know, the ducts can be modified to make them work. ( I do not have the front brake ducts.)
The Revan exchanger is very well made and is paint-stamped "SHELBY" across the front which is visible through the lower grill opening.
I did not install the larger radiator or tanks on my car.
Hope this info helps.
Edited by springer, 10 October 2010 - 05:17 PM.
__________________________________________
2008 Shelby GT/SC convertible, 5-speed
Supercharger conversion by SAI, 550 HP Whipple Kit
Engine: FRPP Hot Rod 4.6L, installed by SAI
Shelby Baer Extreme brakes, CS 69 wheels
Shelby installed Revan heat exchanger
Shelby installed Diablo Predator tune
#16 OFFLINE
Posted 09 October 2010 - 08:15 AM
#17 OFFLINE
Posted 09 October 2010 - 10:11 AM
springer, on 09 October 2010 - 06:45 AM, said:
2. How long should it take the shadetree mechanic to install?
3. What does the finish install look like, i.e., do the SHELBY letters show up at the lower grille area or where?
I just had SA install my Revan heat exchanger in Las Vegas. Prior to my car going to SA, I checked locally with a couple of speed shops and was quoted from $150 to $200 for the install. Since my car was going back to SA, I had the install done there. The install instructions are pretty straight forward, and a "shadetree mechanic" should not have any problems installing it.
The heat exchanger does interfere with the front brake ducts, if you have them installed, but from what I know, the ducts can be modified to make them work. ( I do not have the front brake ducts.)
The Revan exchanger is very well made made and is paint-stamped "SHELBY" across the front which is visible through the lower grill opening.
I did not install the larger radiator or tanks on my car.
Hope this info helps.
This does help! Thanks for the answers!
Performance White, Hurst 5-Speed, Premium Package
Shelby 4.6L Racing Valve Covers ,Shelby Turbo Mufflers, Shelby GT Brake Duct Kit, "S" snake faux gas cap, Carroll Shelby autographed dash, Improved Shelby GT hood scoop replaced by Tasca Mod Shop, Craig's Custom License Plate Bracket, Baer GT Rotors, Hawk HP Plus Pads, Stainless Steel Brake Lines, Hi Temp Brake Fluid, J&M Street/Race Extreme Joint Lower Control Arms, J&M Double Adjustable Panhard Rod (Street/Race) ...
2013 Mustang GT Premium - the "Daily Driver"
Black / Black & Glass Roof, 6-Speed SelectShift, Sync, NAV, Interior Upgrade.....

#18 OFFLINE
Posted 09 October 2010 - 08:23 PM
ilmor, on 09 October 2010 - 10:11 AM, said:
#19 OFFLINE
Posted 19 October 2010 - 02:45 PM

07SGT0890
Team Shelby Member #2553
286.8 RWHP/305.5 RWTQ Stock
Steeda Carbon Fiber Inlet Elbow
Brenspeed Custom Tune
Ford Racing 3.73 Gears
Kooks Long Tube Headers w/high flow cats
Corsa Extreme Exhaust
315.7 RWHP/327.5 RWTQ Stage 1 Mods
Shelby GT/SC Upgrade w/Polished Whipple 550 Completed at Tasca on 9/10/12
1 Piece Driveshaft
Ford Racing Radiator
502.4 RWHP/463.5 RWTQ Stage 2 Mods
#20 OFFLINE
Posted 19 October 2010 - 04:26 PM
Performance White, Hurst 5-Speed, Premium Package
Shelby 4.6L Racing Valve Covers ,Shelby Turbo Mufflers, Shelby GT Brake Duct Kit, "S" snake faux gas cap, Carroll Shelby autographed dash, Improved Shelby GT hood scoop replaced by Tasca Mod Shop, Craig's Custom License Plate Bracket, Baer GT Rotors, Hawk HP Plus Pads, Stainless Steel Brake Lines, Hi Temp Brake Fluid, J&M Street/Race Extreme Joint Lower Control Arms, J&M Double Adjustable Panhard Rod (Street/Race) ...
2013 Mustang GT Premium - the "Daily Driver"
Black / Black & Glass Roof, 6-Speed SelectShift, Sync, NAV, Interior Upgrade.....

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